48 Holes Film Master Sanding Disc

description

Designed for automotive paint repair, body filler sanding, primer surfacer preparation, and surface finishing, the 48-hole film-backed sanding disc supports efficient dust extraction in dry sanding and delivers stable cutting performance for body shops and distributors.

Application

Body Filler Sanding

Suitable for body filler leveling, shaping, and coarse sanding, helping body shops improve material removal efficiency and productivity.

Primer Sanding

Designed for primer surfacer sanding, helping reduce loading while maintaining a consistent scratch pattern.

Paint Repair & Fine Surface Preparation

Suitable for old paint removal, spot repair, and surface preparation before painting.

Panels, Edges & Detail Areas

Suitable for sanding flat and curved panels, edges, weld seams, and other complex surface geometries.

Other Applications

Also suitable for metalworking, woodworking, stone processing, and electronics (3C) surface finishing applications.

Grit Options

Regular: P80, P120, P180, P240, P320, P400, P500, P600

Custom: P60, P150, P220, P280, P360, P800, P1500, P2000

Size Options

Regular: 6-inch

Custom: 3-inch, 5-inch

Technical details

Product Type
48 Holes Film Master Sanding Disc
Abrasive
Ceramic Hybrid
Backing
PET Film Backing
Grain Coating
Electrostatic + Open Coat
Top Coating
Anti-Clogging Layer
Attachment
Hook & Loop / PSA
Bonding
Resin over Resin
Package
100 pcs/Box

Pain points

Industry pain points

Industry Challenges

Challenge Impact
Low Cutting Efficiency Longer sanding time and increased labor costs
Frequent Disc Replacement Tearing, wrinkling, and reduced productivity
Body Filler Dust Loading Reduced cutting performance and lower continuous sanding efficiency
Dust Accumulation on Surface Standard hole patterns can leave dust build-up, affecting surface finish

48 Holes Film Master Sanding Disc

Feature details

Product Features

48-Hole High-Efficiency Dust Extraction Pattern

Engineered with an optimized 48-hole vacuum pattern to maximize dust extraction efficiency during body filler and primer sanding. Prevents dust clogging and grain loading for cleaner, dust-free sanding operation. 48 Holes Film Master Sanding Disc

Ceramic & Zirconia Blend Abrasives

Delivers stronger cutting performance with up to 2× faster stock removal than conventional abrasives, while providing extended service life. 48 Holes Film Master Sanding Disc

Polyester Film Backing

Constructed with a high-strength polyester film backing that offers superior flatness and durability compared with traditional paper backing. Excellent tear resistance makes it suitable for both dry and wet sanding applications.

Anti-Loading Coating

Helps minimize dust accumulation and extends effective sanding life, especially for body filler and primer surfacer sanding applications. 48 Holes Film Master Sanding Disc

Electrostatic Grain Distribution

Manufactured using electrostatic coating technology to ensure a more uniform and sharper abrasive grain orientation, improving cutting consistency and surface finish quality. 48 Holes Film Master Sanding Disc

Hook & Loop Design

Provides secure attachment for stable operation while allowing quick installation and replacement, making it ideal for continuous sanding processes.

Wide Range of Applications

Suitable not only for automotive refinishing but also for metalworking, woodworking, stone processing, and electronics (3C) surface finishing applications. 48 Holes Film Master Sanding Disc

Tested Performance

Products are rigorously tested to ensure outstanding performance and consistent quality.

Product Name 1st Test (120 s)Material Removed (g) 2nd Test (120 s)Material Removed (g) 3rd Test (120 s)Material Removed (g) Total (120 s × 3)Material Removed (g)
Mirka Gold P80 40.7 31.9 22.1 94.7
Mirka Galaxy P80 29.6 23.6 14.5 67.6
Festool Granat P80 28.2 20.9 15.4 64.5
鹦鹉®Gloris P80 32.2 22.3 15.1 69.6
Mirka Gold P120 31.9 21.7 16 66.3
Mirka Galaxy P120 24.2 15.9 14.5 54.6
Sunmight P120 27.5 12.2 9.4 49.1
Festool Granat P120 23.7 13.5 9.7 46.9
鹦鹉®Gloris P120 24.6 17.2 13 54.8
Mirka Gold P400 4.3 3.1 2.8 10.2
Mirka Galaxy P400 3.5 2 1.5 7
Sunmight P400 3.8 2.5 2 8.3
鹦鹉®Gloris P400 3.8 2.2 1.8 7.8

Test Conditions:

  1. Load: 2 kg;
  2. Equipment: Festool 5-inch sander, speed setting 6;
  3. Sanding material: P38 body filler.

Brand & Partnership

Brand Strength

Private label brand backed by source manufacturing, dedicated production lines, and stable factory supply to ensure reliable product availability.

Distributor Support from Gloris

Gloris provides overseas distributors with product samples, technical documentation, product images, application videos, catalogs, packaging consultation, and stable wholesale supply support. For qualified partners, further market cooperation opportunities can be discussed based on order volume and regional market requirements.

Become a Distributor

Technical resources

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Film Master Series Technical Specifications

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Common questions

FAQ

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Why are film abrasives more stable and less likely to shed grit or deform in continuous sanding?

Why is film abrasive more stable and less likely to shed grit or deform?

You may also want to compare this with Why can film sanding discs still leave deep scratches or random swirl marks? and Why do abrasives clog, run hot, or shed grit, and how can you reduce these problems?.

In continuous sanding, the main reasons are:

Higher dimensional stability

Film backing is less likely to curl or deform under heat and pressure changes, keeping contact more uniform.

More even pressure transfer and scratch pattern

A stable backing helps reduce random deep scratches and improves finishing consistency before polishing.

Better grit retention in high-frequency work

Film products often maintain cutting performance longer, reducing frequent disc changes.

Stronger anti-clogging performance with dust extraction

With proper suction and pressure control, film abrasives can deliver more stable durability and process consistency.

Further reading

What abrasive grit sequence is more reliable for automotive refinishing?

There is no single fixed sanding sequence for every repair job, but a safe rule is to move from coarse to fine in gradual steps.

You may also want to compare this with In automotive refinishing, how should you choose between dry sanding and wet sanding? and Why do abrasives clog, run hot, or shed grit, and how can you reduce these problems?.

A common workflow is:

  • P80-P120: for initial body filler shaping, correcting obvious defects, or removing old coatings quickly.

  • P150-P240: for intermediate sanding to remove deeper scratches left by the previous step.

  • P320-P500: for surface preparation before primer or surfacer.

  • P800-P1500: for fine sanding before topcoat, blending areas, or higher-finish refinement.

  • Above P1500: better suited to fine wet sanding, pre-polish preparation, or correcting minor defects on high-gloss surfaces.

Practical tip:

Avoid jumping directly from a very coarse grit to a very fine grit. Deep scratches from the previous step can remain and cause rework. A step-by-step progression is usually more stable.

Further reading

In automotive refinishing, how should you choose between dry sanding and wet sanding?

Both dry sanding and wet sanding are common. The key is not which one sounds more advanced, but which one suits the current step better.

You may also want to compare this with What abrasive grit sequence is more reliable for automotive refinishing? and Why do abrasives clog, run hot, or shed grit, and how can you reduce these problems?.

In general:

  • Dry sanding is better for fast shaping, higher efficiency, and continuous work with a dust extraction system.

  • Wet sanding is better for fine surface refinement, controlling local heat buildup, and reducing airborne fine dust.

When to prioritize dry sanding:

Dry sanding is usually more efficient for body filler shaping, sanding surfacer or primer, and any step where material must be removed quickly.

When to prioritize wet sanding:

Wet sanding is usually better for pre-topcoat refinement, pre-polish correction, and jobs where scratch consistency matters more.

Practical note:

Before wet sanding, confirm that the abrasive and backing support wet use. During dry sanding, poor dust extraction will make clogging, heat, and dust problems more obvious.